Somerlap

Smart AI Driven Microgrid

Powering Pallet Manufacturing at Somerlap

Somerlap, a leading manufacturer and distributor of timber products and pallets based in Somerset, operates from a large, diverse site with significant energy demands. In partnership with Gridimp, they’ve transformed their energy strategy through the deployment of a smart AI-driven microgrid—optimizing operations, cutting emissions, and boosting business resilience.

Vision

Reducing carbon emissions today, to protect future generations tomorrow.

The Somerlap Energy Transformation

Somerlap began their energy journey by closely monitoring site-wide demand to reduce energy usage and carbon output. Building on these insights, they invested in Solar PV and battery storage systems. This enabled Gridimp’s intelligent energy controller—the impHub—to take full control, unlocking advanced capabilities like solar soaking, tariff arbitrage, and grid flexibility revenue.

Next came the electrification of transport across the site, including electric forklifts and EV charging infrastructure. Our smart EV charging solution ensures the fleet charges at the most cost-effective times, using low-tariff imported energy and excess solar power.

Results: Smarter, Cleaner, Cheaper Energy Use

With the implementation of a cutting-edge, behind-the-meter smart microgrid, Somerlap has transitioned from a passive energy consumer to an active energy manager. The result is a future-ready energy ecosystem that continuously optimizes itself in real time—reducing costs, carbon, and operational risk.

Key Benefits

  • Carbon Reduction
    Over 100 tons of CO₂ saved annually through maximized renewable energy use and peak-demand reduction.
  • Cost Savings
    Energy import costs cut by 50%, insulating the business from volatile energy markets.
  • New Revenue Streams
    Earns over £30,000 annually by supporting the grid—without disrupting operations.
  • Scalable, Future-Proof System
    Built for growth, with intelligent energy control that adapts with the business.
  • Resilience & Independence
    Enhanced energy security by reducing reliance on the external grid.

Kevin Bond, Managing Director, Somerlap Forest Products

“Thanks to Gridimp our automated control and battery storage have enabled us to increase our energy flexibility, helping the UK achieve Net Zero and decarbonise our own energy use, which is core to our business ethos.”